ATLAS AE_PROFI Wide Disc Cultivator

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WIDE DISC CULTIVATOR WITH A WORKING WIDTH OF 34.12 / 40.7 FEET

The ATLAS AE_PROFI wide disc cultivator is designed for processing large quantities of crop residue. Use it in fields after harvesting grain maize, to incorporate catch crop or organic fertilizers. The tandem axle in front of the first disc row evenly distributes the machine weight and thus down pressure on both side frames, which ensures that the set working depth is maintained along the entire width of the machine. The working width of 34.12 / 40.7 feet is also suitable for controlled traffic farming systems (CTF).

2.5-6 in

40.7-40.7 ft

450-650 hp

Key properties

The ATLAS AE_PROFI model line includes robust wide disc cultivators with properties suitable for processing large quantities of crop residue.

X-PRECISE SYSTEM

Precise disc cultivator guidance in the right track.

ATLAS AE_PROFI wide disc cultivator models have disc sections arranged in the shape of X. This innovative technical design eliminates drifting of the machine to the side. That allows the disc cultivator to precisely trace the tractor track. The central double disc prevents the risk of ridge formation.

LARGE SPACING BETWEEN SECTIONS

For processing large quantities of mass without the risk of clogging.

The ATLAS AE_PROFI heavy disc cultivators have properties that predetermines them to process large quantities of crop residue, in particular grain maize, catch crop, or organic matter. For trouble-free work and elimination of potential clogging of the machine, even when working in wet conditions, this line offers a sufficient distance between the individual working sections. The distance between the front and rear row of the disc section is 47.2 inches and the distance of discs to the rear packer axis is up to 47.2 inches. The frame clearance is about 27.6 inches and it provides trouble-free throughput.

BEDNAR EASY CONTROL

Own software for the control of all functions.

ATLAS AE_PROFI is a disc cultivator fully compatible with ISOBUS. The BEDNAR EASY CONTROL software provides fully automated folding and unfolding of the machine using a single button, and all working parameters are set by entering the values at the terminal. All the settings, including the working depth, can be comfortably adjusted also during work, which prevents undesirable downtime.

EVEN WEIGHT DISTRIBUTION

Always the same down pressure on both frames of the disc section.

Maintaining the set working depth for even soil profile processing is the foundation of quality soil cultivation. ATLAS AE_PROFI disc cultivators provide the same pressure on discs along the entire machine width thanks to the axle moved forward and the concept of two folding side frames. The structural design of the machine reduces the number of hydraulic cylinders where side frame pressure could be lost. This design also reduces the number of points of lubrication, the overall wear of the machine, and it simplifies manipulation with the machine, both in the field and on the road.

TURNING WITH SUPPORT WHEELS AND REAR ROLLERS

Fast and safe turning at headland.

The ATLAS AE_PROFI heavy wide cultivator is manoeuvrable very well thanks to its construction, even at headland. The machine turns using the rear rollers, the front support swivel wheels, and the transport axle. This design eliminates the negative load on the hitch and unloads the tractor when the machine is in the headland position.

EASY MACHINE FOLDING

Provides compact dimensions and safe transport.

Even with the working width of up to 40.7 feet, the ATLAS AE_PROFI wide disc cultivator is very compact in transportation, because it does not exceed the transport width of 10 feet and the height of the machine is just below 13 feet, even when equipped with double V-RING or U-RING rollers. Such parameters are achieved mainly thanks to the forward side frame folding, towards the drawbar.

PREPARED FOR CTF SYSTEM THANKS TO THE WORKING WIDTH OF 34.12 / 40.7 FEET

Reduced numbers of passes and soil compaction.

The CTF (controlled traffic farming) system eliminates soil compaction and optimises the passes of the individual sets. When working, the individual sets travel across the field in the given grid of the working width (19.7 – 39.4 – 59.1 – 78.7 feet, etc.), which prevents the formation of uneven compaction in the field as well as in the tracks that can be easily tilled.

LOAD-SENSING SYSTEM

Only as much oil as actually needed.

The ATLAS AE_PROFI wide disc cultivator is connected to the tractor’s LOAD-SENSING hydraulic output using only three hoses. The adjustable pump then only delivers as much oil under pressure as needed by the specific task of the individual function; it is all completely automated. The system efficiently uses the pressure in the hydraulics and controls the individual functions that required high output.

ARE YOU INTERESTED IN THIS MACHINE? DO YOU HAVE A QUESTION?

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Machine description

A concise summary of the main working parts of the wide disc cultivator.

ATLAS AE_PROFI Wide Disc Cultivator

Take a look at your future machine.

Double front support wheels

Provide excellent terrain tracing and maintain the set working depth along the entire width of the machine.

Disc section

Disc section with serrated or aggressive discs, with a diameter of 24.4 × 0.2 inches and NON-STOP spring protection.

Tandem axle shifted forward

Provides ideal distribution of the machine weight and contributes to precise adherence to the set working depth thanks to the identical pressure on the disc section.

Rod section

Facilitates crumbling and slowing down the flow of matter in front of the rear packers to prevent the risk of clogging.

Rear packers

The wide range of rear packers make it possible to adjust the machine to any conditions. The packers crumbles clods and consolidate soil to prevent its drying.

OUR INNOVATIVE TECHNOLOGIES

HORIZONTAL AUTO-RESET ARMS PROTECTION

AUTO-RESET arms protection is provided by a horizontal spring that offers 200 kg of release force and provides an ideal digging force and pressure on each disc. It is designed especially for heavier and dry types of soil.

X-PRECISE SYSTEM DISC SECTION

The unique design ensures precise implement trailing behind the tractor. As a result, the entire working width is being used since there is no side drifting of the machine.

MAINTENANCE-FREE BEARING DESIGN

The discs are placed in maintenance-free ball bearings with lifelong charge. The tightness of the bearing is ensured by a cartridge git seal. They are oversized, which ensures trouble-free operation.

FLEXI-BOX MOUNTING OF ARMS TO THE FRAME

FLEXI-BOX provides a maintenance-free mounting of arms to the frame. Each pin is fixed in a casing with special segments. The design does not require any lubrication, and it also reduces micro-vibrations transmitted from the discs to the frame.

WHAT DO THE FARMERS HAVE TO SAY?

“It took us a long time to choose the wide disc cultivator. We made our decision after we tested the BEDNAR machine. ATLAS AE provides precisely the work we need and that was essential in making the decision.”

Horváth Szabolcs, Machinery Technician
GAMOTA, Hurbanovo Production Cooperative

Accessories

We know that everyone has different requirements for the optional machine equipment and its expected use. Therefore, you can specify your own ATLAS AE_PROFI wide disc cultivator to precisely match your needs.

Front equipment

Double front swivel gauge wheels

Help maintain the set working depth, follow the ground’s contour and make headland turns.

Disc section

Aggressive discs

The specially shaped discs offer a higher cutting and mixing effect. They also penetrate soil better in the dry season. The aggressive disc discs have a lot of cutting edges along the circumference for easy incorporation of a large quantity of crop residue. The sharp blades efficiently cut crop residue. Moreover, the profiled shape allows bringing out more soil. Available with a diameter of 24.4 x 0.2 inches.

Serrated discs

The disc section is usually equipped with serrated discs, with a diameter of 24.4 × 0.2 inches.

Rollers and packers

CUTPACK Packer with Scrapers

A heavy steel packer with high cutting capability and excellent reconsolidation effect. Suitable for heavy soils and for use with Zero-mix tines. Diameter 24.8 inches, weight 148 lb/ft incl. scrapers.

RUBBERPACKER with Scrapers

A solid packer made of hard natural rubber suitable for all conditions with excellent levelling effect due to its weight. Very low adhesion thanks to the used rubber compound and scrapers. Diameter 23.2 inches, weight 146 lb/ft incl. scrapers.

V-RING Packer with Scrapers

A heavy steel packer for intense crumbling and soil profile reconsolidation suitable for all types of soil. Diameter 24.8 inches, weight 114 lb/ft incl. scrapers.

Double V-RING Packer

A packer made of individual V-shaped rings with low adhesion, outstanding trash flow and resistance to plugging in wet conditions. The offset layout provides an excellent self-cleaning effect and improves the machine stability at work. Diameter 24.8 inches, weight 110 lb/ft.

Double U-RING Packer (23.6-inch)

A two-row steel packer consisting of individual U-shaped rings. The offset layout provides an exceptional self-cleaning effect and improves the machine stability at work. The packer excels in crumbling and its resistance to plugging makes it well suitable for work in wet conditions. Diameter 23.6 inches, weight 155 lb/ft.

Optional equipment to be mounted in front of the packers

Rear crushbar leveler

The leveler in front of the double packers levels any unevenness after the previous section. The packers only consolidate the soil without levelling it. The result is a perfectly level field.

Crushbar_levelling_bar_2024Crushbar_levelling_bar_2024

CONFIGURE YOUR OWN
ATLAS AE_PROFI Wide Disc Cultivator

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You can try all the equipment in our configurator,
or read about it in the brochure.

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AGRONOMICAL GUIDE

STUBBLE CULTIVATION
Quality and fast stubble cultivation is one of the most important operations in tillage. According to good agrotechnical practices, it should be carried out as soon as possible after the harvest. This will ensure the optimization of soil moisture management, the rapid emergence of weeds and thus prevent the later weeding of land.

Stubble Breaking

Technical data

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ATLAS AE_PROFI		AE 12400 PROFI
Working width	ft	40
Transport width	ft	10
Transport length	ft	41.7
Transport height	ft	13
Number of discs	pcs	100
Working depth of discs*	in	2.5 - 6
Working angle of discs	°	front 18 / rear 15
Disc diameter	in	24,5
Width of discs	in	1/4
Type of disc protection		individual spring
Disc spacing	in	10
Distance between two rows of discs	in	47
Frame clearance	in	28
Power demand	hp	550-620
Hitch type		lug 51, 55, 62, 71, 73
Axle load (1)	lb	14 330
Axle load (2)	lb	14 330
Hitch load	lb	6 614
Transport tyre dimensions		600 / 50 - 22.5
Total weight**	lb	33 069