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ATLAS AE_PROFI

A wide disc cultivator for processing large quantities of crop residue

WIDE DISC CULTIVATOR WITH A WORKING WIDTH OF 40,7 FEET'

The ATLAS AE_PROFI wide disc cultivator is designed for processing large quantities of crop residue. Use it in fields after harvesting grain maize, to incorporate catch crop or organic fertilizers. The tandem axle in front of the first disc row evenly distributes the machine weight and thus down pressure on both side frames, which ensures that the set working depth is maintained along the entire width of the machine. The working width of 40,7 feet’ is also suitable for controlled traffic farming systems (CTF).

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2.5-6 in

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40.7-40.7 ft

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550-600 hp

Key properties

The ATLAS AE_PROFI model line includes robust wide disc cultivators with properties suitable for processing large quantities of crop residue.

X-PRECISE SYSTEM

Precise disc cultivator guidance in the right track.

ATLAS AE_PROFI wide disc cultivator models have disc sections arranged in the shape of X. This innovative technical design eliminates drifting of the machine to the side. That allows the disc cultivator to precisely trace the tractor track. The central double disc prevents the risk of ridge formation.

LARGE SPACING BETWEEN SECTIONS

For processing large quantities of mass without the risk of clogging.

The ATLAS AE_PROFI heavy disc cultivators have properties that predetermines them to process large quantities of crop residue, in particular grain maize, catch crop, or organic matter. For trouble-free work and elimination of potential clogging of the machine, even when working in wet conditions, this line offers a sufficient distance between the individual working sections. The distance between the front and rear row of the disc section is 47,2 inches and the distance of discs to the rear packer axis is up to 47,2 inches. The frame clearance is about 27,6 inches and it provides trouble-free throughput.

BEDNAR EASY CONTROL

Own software for the control of all functions.

ATLAS AE_PROFI is a disc cultivator fully compatible with ISOBUS. The BEDNAR EASY CONTROL software provides fully automated folding and unfolding of the machine using a single button, and all working parameters are set by entering the values at the terminal. All the settings, including the working depth, can be comfortably adjusted also during work, which prevents undesirable downtime.

EVEN WEIGHT DISTRIBUTION

Always the same down pressure on both frames of the disc section.

Maintaining the set working depth for even soil profile processing is the foundation of quality soil cultivation. ATLAS AE_PROFI disc cultivators provide the same pressure on discs along the entire machine width thanks to the axle moved forward and the concept of two folding side frames. The structural design of the machine reduces the number of hydraulic cylinders where side frame pressure could be lost. This design also reduces the number of points of lubrication, the overall wear of the machine, and it simplifies manipulation with the machine, both in the field and on the road.

TURNING WITH SUPPORT WHEELS AND REAR ROLLERS

Fast and safe turning at headland.

The ATLAS AE_PROFI heavy wide cultivator is manoeuvrable very well thanks to its construction, even at headland. The machine turns using the rear rollers, the front support swivel wheels, and the transport axle. This design eliminates the negative load on the hitch and unloads the tractor when the machine is in the headland position.

EASY MACHINE FOLDING

Provides compact dimensions and safe transport.

Even with the working width of up to 40,7 feet’, the ATLAS AE_PROFI wide disc cultivator is very compact in transportation, because it does not exceed the transport width of 9,8 feet’ and the height of the machine is just below 13,1 feet’, even when equipped with double V-RING or U-RING rollers. Such parameters are achieved mainly thanks to the forward side frame folding, towards the drawbar.

PREPARED FOR CTF SYSTEM THANKS TO THE WORKING WIDTH OF 40,7 FEET'

Reduced numbers of passes and soil compaction.

The CTF (controlled traffic farming) system eliminates soil compaction and optimises the passes of the individual sets. When working, the individual sets travel across the field in the given grid of the working width (19,7 – 39,4 – 59,1 – 78,7 feet’, etc.), which prevents the formation of uneven compaction in the field as well as in the tracks that can be easily tilled.

 

LOAD-SENSING SYSTEM

Only as much oil as actually needed.

The ATLAS AE_PROFI wide disc cultivator is connected to the tractor’s LOAD-SENSING hydraulic output using only three hoses. The adjustable pump then only delivers as much oil under pressure as needed by the specific task of the individual function; it is all completely automated. The system efficiently uses the pressure in the hydraulics and controls the individual functions that required high output.

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Machine description

A concise summary of the main working parts of the wide disc cultivator.

ATLAS AE_PROFI Wide Disc Cultivator

Take a look at your future machine.

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Double front support wheels

Provide excellent terrain tracing and maintain the set working depth along the entire width of the machine.

Disc section

Disc section with serrated or aggressive discs, with a diameter of 24,4 × 0,2 inches and NON-STOP spring protection.

Tandem axle shifted forward

Provides ideal distribution of the machine weight and contributes to precise adherence to the set working depth thanks to the identical pressure on the disc section.

Rod section

Facilitates crumbling and slowing down the flow of matter in front of the rear packers to prevent the risk of clogging.

Rear packers

The wide range of rear packers make it possible to adjust the machine to any conditions. The packers crumbles clods and consolidate soil to prevent its drying.

OUR INNOVATIVE TECHNOLOGIES

HORIZONTAL NON-STOP TINE PROTECTION

NON-STOP protection is provided by a horizontal spring at 200 kg, which provides an ideal digging force and pressure on each disc. It is designed especially for heavier and dry types of soil.

X-PRECISE SYSTEM OF THE DISC SECTION

The unique technical design ensures precise machine guidance in the track. Thanks to that, the entire width of the disc cultivator is used because there is no drifting of the machine.

MAINTENANCE-FREE BEARING DESIGN

The discs are placed in maintenance-free ball bearings with lifelong charge. The tightness of the bearing is ensured by a cartridge git seal. They are oversized, which ensures trouble-free operation.

FLEXI-BOX MOUNTING OF TINES TO THE FRAME

FLEXI-BOX provides a maintenance-free mounting of tines to the frame. Each pin is fixed in a casing with special segments. The design does not require any lubrication, and it also reduces micro-vibrations transmitted from the discs to the frame.

WHAT DO THE FARMERS HAVE TO SAY?

“It took us a long time to choose the wide disc cultivator. We made our decision after we tested the BEDNAR machine. ATLAS AE provides precisely the work we need and that was essential in making the decision.”

Horváth Szabolcs, Machinery Technician
GAMOTA, Hurbanovo Production Cooperative

Accessories

We know that everyone has different requirements for the optional machine equipment and its expected use. Therefore, you can specify your own ATLAS AE_PROFI wide disc cultivator to precisely match your needs.

 

Front equipment

Double front swivel support wheels

Help maintain the set working depth, trace the terrain, and turn the machine at headlands.

Disc section

Aggressive discs

The specially shaped discs offer a higher cutting and mixing effect. They also penetrate soil better in the dry season. The aggressive disc discs have a lot of cutting edges along the circumference for easy incorporation of a large quantity of crop residue. The sharp blades efficiently cut crop residue. Moreover, the profiled shape allows bringing out more soil. Available with a diameter of 24,4 x 0,2 inches.

Serrated discs

The disc section is usually equipped with serrated discs, with a diameter of 24,4 × 0,2 inches.

Rollers and packers

CUTPACK Packer + scrapers

CUTPACK is a heavy steel packer with a high cutting capability and an excellent reverse compaction effect. Suitable for heavy soils. Packer diameter 24,8 inches. Weight: 222 kg/m (including scrapers). The packer is suitable for use with Zero-Mix tines.

RUBBERPACKER + scrapers

The Rubberpacker is a solid packer made of hard natural rubber, suitable for any conditions. The levelling effect is excellent thanks to the packer weight. Soil adhesion to the packer is almost none thanks to the rubber and scrapers. Packer diameter 23,2 inches. Weight: 217 kg/m (including scrapers).

V-RING Packer + scrapers

V-RING is a heavy steel packer suitable for intense crumbling and reverse soil compaction. The packer is suitable for all types of soil. Packer diameter 24,8 inches. Weight: 169 kg/m (including scrapers).

Double V-RING Packer

V-RING is a packer with individual rings shaped in a V. The packer has an outstandingly low stickiness, which prevents the packer from clogging when wet. The rows are offset, which provides an excellent self-cleaning effect. The double packer increases machine stability at work. Packer diameter 24,8 inches. Weight: 162 kg/m.

Double U-RING Packer (23,6 inches)

The U-RING packer is a double-row steel packer. The rows are offset, which provides an excellent self-cleaning effect. The packer is great for crumbling, and the U-shape rings and the low risk of clogging make it suitable for work in wet conditions. The double packer increases machine stability at work. Packer diameter 23,6 inches. Weight: 230 kg/m.

Optional equipment to be mounted in front of the packers

Crushbar leveller

The leveller in front of the rear double packers is used for levelling off any unevenness after the previous section. The packers only consolidate soil, they do not level it. The outcome is a perfectly levelled field.

CONFIGURE YOUR OWN
ATLAS AE_PROFI Wide Disc Cultivator

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You can try all the equipment in our configurator,
or read about it in the brochure.

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AGRONOMICAL GUIDE

STUBBLE CULTIVATION
Quality and fast stubble cultivation is one of the most important operations in tillage. According to good agrotechnical practices, it should be carried out as soon as possible after the harvest. This will ensure the optimization of soil moisture management, the rapid emergence of weeds and thus prevent the later weeding of land.

Stubble Breaking

Technical data

The table can be navigated by scrolling sideways.
ATLAS AE_PROFIAE 12400 PROFI
Working widthft40
Transport widthft10
Transport lengthft41.7
Transport heightft13
Number of discspcs100
Working depth of discs*in2.5 - 6
Working angle of discs°front 18 / rear 15
Disc diameterin24,5
Width of discsin1/4
Type of disc protectionindividual spring
Disc spacingin10
Distance between two rows of discsin47
Frame clearancein28
Recommended towing engine horsepowerhp550-620
Hitch typelug 51, 55, 62, 71, 73
Axle load (1)lb14 330
Axle load (2)lb14 330
Hitch loadlb6 614
Transport tyre dimensions600 / 50 - 22.5
Total weight**lb33 069

*depends on soil conditions ** depends on the equipment

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