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ATLAS AE_PROFI

A wide working width compact disc harrow for processing large quantities of crop residue

WIDE WORKING WIDTH DISC HARROW WITH A WORKING WIDTH OF 10.4 / 12.4 METRES

The ATLAS AE_PROFI wide working width compact disc harrow is designed for processing large amounts of crop residues. It can be used on land after corn harvesting, for incorporating catch crops or organic fertilisers. The tandem axle in front of the first row of discs allows for even weight distribution and thus even pressure on both side frames, ensuring that the set working depth is maintained across the entire working width of the machine. The working width of the machine 10.4/12.4 meters is also suitable for controlled traction farming (CTF).

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6-16 cm

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10,4-12,4 m

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450-650 hp

Key properties

The ATLAS AE_PROFI product range is a range of robust wide working width compact disc harrow, which are suitable for processing large amounts of crop residues.

X-PRECISE SYSTEM

Perfect tracking keeps the compact disc harrow in the right line.

The ATLAS AE_PROFIwide working width compact disc harrows have disc sections arranged in an “X” shape. This innovative technical solution eliminates sideways movement of the machine, known as drifting. As a result, the disc harrow precisely follows the tractor’s tracks. The central double disc prevents the risk of ridges forming.

X-PRECISE SYSTEM
LARGE SPACING BETWEEN SECTIONS

For processing large quantities of residues without the risk of clogging.

The heavy-duty ATLAS AE_PROFI wide working width disc harrows are designed to process large amounts of crop residues, especially for incorporating maize residues, catch crops, or organic matter. This series offers sufficient distance between the individual working sections for trouble-free operation and elimination of possible machine clogging, even when working behind wet conditions. In front of and at the rear of the disc section are 120 centimeters apart, and the distance between the discs and the rear axle of the packer is up to 120 cm. The frame’s clearance height of 70 centimeters ensures trouble-free passage.

ATLAS_AE_12400_PROFI_Vzdalenost_disku_cm_in
BEDNAR EASY CONTROL

Custom software to control all functions.

ATLAS AE_PROFI is a fully ISOBUS compatible machine. The proprietary BEDNAR EASY CONTROL software allows for fully automatic folding and unfolding of the machine with a single button, and all working parameters can be set simply by entering values on the terminal. All settings, including working depth adjustment, can be conveniently adjusted even during operation, thus avoiding unwanted downtime.

ISOBUS
EVEN WEIGHT DISTRIBUTION
EVEN WEIGHT DISTRIBUTION

Always the same downforce on both side frames of the disc section.

The basis for high-quality tillage is maintaining the set working depth for uniform tillage of the soil profile. ATLAS AE_PROFI compact disc harrows have the same downforce on the discs across the entire working width of the machine, even at the edges of the harrow, thanks to the forward-mounted axle and the design of two folding side frames. The machine’s design reduces the number of hydraulic cylinders where pressure loss to the side frames could occur. This solution also contributes to a low number of lubrication points, reduces overall machine wear, and simplifies machine handling both in the field and during transport.

TURNING WITH SUPPORT WHEELS AND REAR ROLLERS

Fast and safe turning at headland.

The heavy-duty ATLAS AE_PROFI compactdisc harrow is very maneuverable thanks to its design, even at headlands. The machine turns on headlands on rear rollers, front support wheels, and a transport axle. This solution eliminates negative load on the hitch and lightens the tractor when the machine is in the headland position.

OTÁČENÍ POMOCÍ PODPĚRNÝCH KOL A ZADNÍCH VÁLCŮ
EASY MACHINE FOLDING

Provides compact dimensions and safe transport.

Even with a working width of up to 12.4 meters, the ATLAS AE_PROFI wide working width compact disc harrow is very compact during transport, as it does not exceed a transport width of 3 meters and the height of the machine is less than 4 meters, even when equipped with double V-RING or U-RING rollers. These parameters are achieved primarily by folding the side frames forward onto the drawbar.

EASY MACHINE FOLDING
PREPARED FOR CTF SYSTEM THANKS TO THE WORKING WIDTH OF 10.4 / 12.4 METRES

Reduced numbers of passes and soil compaction.

The CTF (controlled traffic farming) system is used to eliminate soil compaction and optimize the movement of individual units. When performing work operations, individual units move across the land in a given working width grid (6, 12, 18, 24 m, etc.), which prevents uneven consolidation across the entire land and instead creates track lines that are then easily subsoiled.
 

PREPARED FOR CTF SYSTEM THANKS TO THE WORKING WIDTH OF 12.4 METRES
LOAD-SENSING SYSTEM

Only as much oil as actually needed.

The ATLAS AE_PROFI wide working width compact disc harrow is connected to the tractor’s LOAD-SENSING hydraulic output using only three hoses. The adjustable pump then only delivers as much oil under pressure as needed by the specific task of the individual function; it is all completely automated. The system efficiently uses the pressure in the hydraulics and controls the individual functions that required high output.

LOAD-SENSING SYSTEM

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Machine description

A concise overview of the main working parts of the wide working width compact disc harrow.

ATLAS AE_PROFI Wide Working Width Compact Disc Harrow

Take a look at your future machine.

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Double front support wheels

Provide excellent terrain contouring and maintain the set working depth along the entire width of the machine.

Disc section

Disc section with notched or aggressive discs, with a diameter of 620 × 6 mm and auto-reset protection.

Tandem axle shifted forward

It allows ideal weight distribution of the machine and contributes to precise adherence to the set working depth thanks to equal pressure on the disc section.

Rod section

Facilitates crumbling and slowing down the flow of matter in front of the rear packers to prevent the risk of clogging.

Rear packers

The wide range of rear packers make it possible to adjust the machine to any conditions. The packers crumbles clods and consolidate soil to prevent its drying.

OUR INNOVATIVE TECHNOLOGIES

HORIZONTAL AUTO-RESET ARMS PROTECTION

AUTO-RESET arms protection is provided by a horizontal spring that offers 200 kg of release force and provides an ideal digging force and pressure on each disc. It is designed especially for heavier and dry types of soil.

HORIZONTAL NON-STOP TINE PROTECTION

X-PRECISE SYSTEM OF THE DISC SECTION

The unique technical design ensures precise machine guidance in the track. Thanks to that, the entire width of the disc cultivator is used because there is no drifting of the machine.

X-PRECISE SYSTEM OF THE DISC SECTION

FLEXI-BOX MOUNTING OF ARMS TO THE FRAME

FLEXI-BOX provides a maintenance-free mounting of arms to the frame. Each pin is fixed in a casing with special segments. The design does not require any lubrication, and it also reduces micro-vibrations transmitted from the discs to the frame.

FLEXI-BOX MOUNTING OF TINES TO THE FRAME

MAINTENANCE-FREE BEARING DESIGN

The discs are placed in maintenance-free ball bearings with lifelong charge. The tightness of the bearing is ensured by a cartridge git seal. They are oversized, which ensures trouble-free operation.

BEZÚDRŽBOVÉ ŘEŠENÍ LOŽISEK
ATLAS AE_PROFI_reference

WHAT DO THE FARMERS HAVE TO SAY?

“We spent a long time choosing a wide working width disc harrow for our farm. After testing the BEDNAR machine, we knew exactly what we wanted. The ATLAS AE does exactly the job we need it to do, which was key for us when making our decision.”

Horváth Szabolcs, Machinery Technician
GAMOTA, Hurbanovo Production Cooperative

Accessories

We know that each of you has different requirements for machine equipment and its intended use. That is why we allow you to specify your ATLAS AE_PROFI compact disc harrow exactly as you require.

 

Front equipment

Double front swivel support wheels

Help maintain the set working depth, contour the terrain, and turn the machine at headlands.

Double front swivel support wheelsDouble front swivel support wheels

Disc section

Aggressive discs

The specially shaped discs offer superior cutting and mixing effect, penetrating dry soil effectively. With aggressive edges along the circumference, they seamlessly incorporate a large quantity of crop residue. Sharp blades efficiently cut through residue, and the profiled shape ensures optimal soil residue mixing. Available in a diameter of 620 x 6 mm.

Aggressive discsAggressive discs

Notched discs

The disc section is usually equipped with notched discs, with a diameter of 620 × 6 mm.

Serrated discsSerrated discs

Rollers and packers

CUTPACK Packer + scrapers

CUTPACK is a heavy steel packer with high cutting abilities and an excellent reverse consolidation effect. Suitable for heavy soils. Packer diameter 630 mm. Weight: 222 kg/m (including scrapers). The packer is suitable for use with ZERO-MIX legs.

CUTPACK pěchCUTPACK pěch

RUBBERPACKER + scrapers

The Rubberpacker is a solid packer made of hard natural rubber, suitable for any conditions. The levelling effect is excellent thanks to the packer weight. Soil adhesion to the packer is almost none thanks to the rubber and scrapers. Packer diameter 590 mm. Weight: 217 kg/m (including scrapers).

RUBBERPACKER pěch + stěrkyRUBBERPACKER pěch + stěrky

V-RING Packer + scrapers

V-RING is a heavy steel packer suitable for intense crumbling and reverse soil consolidation. The packer is suitable for all types of soil. Packer diameter 630 mm. Weight: 169 kg/m (including scrapers).

V-RING Packer + scrapersV-RING Packer + scrapers

Double V-RING Packer

V-RING is a packer with individual rings shaped in a V. The packer has an outstandingly low stickiness, which prevents the packer from clogging when wet. The rows are offset, which provides an excellent self-cleaning effect. The double packer increases machine stability at work. Packer diameter 630 mm. Weight: 162 kg/m.

Double V-RING PackerDouble V-RING Packer

Double U-RING Packer (600 mm)

The U-RING packer is a double-row steel packer. The rows are offset, which provides an excellent self-cleaning effect. The packer is great for crumbling, and the U-shape rings and the low risk of clogging make it suitable for work in wet conditions. The double packer increases machine stability at work. Packer diameter 600 mm. Weight: 230 kg/m.

Double U-RING PackerDouble U-RING Packer

Optional equipment to be mounted in front of the packers

Crushbar levelling bar

The levelling bar, placed in front of the rear double packers is used for levelling off any unevenness after the previous section. The packers only consolidate soil, they do not level it. The outcome is a perfectly levelled field.

Crushbar_levelling_bar_2024Crushbar_levelling_bar_2024

CONFIGURE YOUR OWN
ATLAS AE_PROFI Wide Working Width Compact Disc Harrow

You are one step closer to your new machine.
You can try all the optional equipment in our configurator,
or read more about it in the brochure.

Configure Brochure

AGRONOMICAL GUIDE

STUBBLE CULTIVATION
Quality and fast stubble cultivation is one of the most important operations. According to good agrotechnical practices, it should be carried out as soon as possible after the harvest. This will ensure the optimisation of soil moisture management, the rapid emergence of weeds and thus prevent the later weeding of land.

Stubble Cultivation

Technical data

The table can be navigated by scrolling sideways.
ATLAS AE_PROFIAE 10400 PROFIAE 12400 PROFI
Working widthm10,4 12,4
Transport widthm3 (3,5) 3
Transport lengthm7,7 8,8
Transport heightm4 4
Number of discspcs84 100
Working depth of discs*cm6 - 16 6 - 16
Working angle of discs°front 18 / rear 15front 18 / rear 15
Disc diametermm620620
Disc thicknessmm6 6
Type of disc protectionindividual springindividual spring
Disc spacingcm25 25
Distance between two rows of discscm120120
Frame clearancecm70 70
Power demand*HP450 - 600 500 - 650
Hitch typetowing eye 51, 55, 58, 62, 71, 73towing eye 51, 55, 58, 62, 71, 73
Tyre size of support wheels10.0/75-15.310.0/75-15.3
Transport tyre dimensions600/50-22.5 600/50-22.5
Max. total weight**1539018136

*depends on soil conditions ** depends on the equipment

At BEDNAR we work continuously to keep the information on this website accurate, up-to-date and useful. As we are dedicated to improving your experience and best farming performance, some specifications may be enhanced beyond what is currently shown. Complete technical specifications will be confirmed with your authorized BEDNAR representative at the time of ordering.

Gallery / Media

References and experiences

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